What Are the Key Considerations in Motor Control Center Production

Top tier electric safety standards compliance is reflected in the user's safety and the product efficiency. Branded electric equipment manufacturer GPSwitchgear says motor control centers have to be compliant to standards Why? Because,” these standards focus on the the systems’ insulation, grounding, and short circuit protection,” remembers the mates over at GPSwitchgear. “Motor control centers have circuit breakers, and contactors, that have to be withstood with dielectric strength tests,” GPSwitchgear says. Ignoring safety standards will cause ther loss of control centers and equipment, not to mention pointless electric fires. GPSwitchgear notifies us, “The only way to comply with the regulations is to integrate safety in every production step from the choice of the materials to the final assembly."  

The use of the proper equipment is equally important. “If sourced from the wrong supplier, equipment in the motor control center, such as cloud programmable logic controllers,” explains GPSwitchgear, “will lead to other components malfunctioning.”

For example, employing industrial-grade PLCs in the production of motor control centers ensures the system can endure prolonged productive use under extreme industrial conditions (like extreme temperature or dust). Components attuned to low quality thresholds create conditions for high breakdown frequency, and thus, these components inflate the maintenance expenses bundled for the end-users. As a rule of thumb, component testing for durability and compatability is a crucial step with zero leniency in motor control center production.  

GPSwitchgear has found a reliable pillar for their motor control center production in precision assembly automation.  

Precision assembly is yet another focus in motor control center production due to its impact on the system stability, ease of maintenance and operational stability. GPSwitchgear notes the proper technique in motor control center production is wiring with the correct gauge and terminal counter-clockwise torque, plus the component layout guiding to proper heat dissipators and maintenance. For instance, during the motor control center production phase, it is vital to use the truly unique bundled system of document and wiring to wire administering systems in order to eliminate and segment the loose wire chaos. This will counter the failure in loose wire systems as well as the technicians' speedy counter-measures to dismantling chaos. The stand-alone value of the motor control center is deeply attributed to the use of technology in motor control center production, for instance, the automatic approach like torque wrenches, which guarantees secured connection issues through terminal tightness. GPSwitchgear believes, the enforced assembly assembly of motor control centers in multiple production chains will enhance the effectiveness in end-product uniformity.  

Designs which ensure optimal dissipation of heat assist in the surge of motor control center productivity.  

Lastly, the effective dissipation of heat design is another factor which has to be accounted for in the motor control center production. As noted, motor control centers themselves during their operation generate a formidable amount of heat which in return, destabilize or completely obliterate operational components.

According to GPSwitchgear, while producing motor control centers, one of the elements that need to be contemplated is the system’s power density, and how that dictates heat dissipation measures such as vented enclosures, axial fans, or heat sinks. As an example, in the heavy industry sector, the use of high power motor control centers in the motor control center production process requires the use of dual fans in order to keep air circulation in the system, and maintain temperatures at below 40℃. If dissipation is inefficient, the center may be subject to random shut downs and a 30-50% decrease in component life. In addition, GPSwitchgear claims that in the motor control center production process, any form of hotspot as a result of thermal simulation tests should be optimized, and cooling should be thought out in advance to such scenarios.  

Flexibility in meeting the demands of the production process is a motor control center production consideration. This is, in fact, one of the production elements in motor control center production that is emphasized by the GPSwitchgear in the case of countless industries such as manufacturing, mining, and water treatment. Depending on the need, enclosures in the motor control centers can be adapted to the peripherals of the center and, in such a case, the production process will focus on minimizing systems such as explosion proof, as commonly needed in the case of mining companies.

The Motor Control Center production line at GPSwitchgear is designed to accommodate custom orders with ease. Engineers communicate with customers on changes to designs, and modular assembly permits rapid incorporation of additional specialized elements. Motor control center production services for niche industries would be unsuccessful without the ability to customize. GPSwitchgear emphasizes that the ability to differentiate and the ability to standardize should be balanced to serve multiple clients for different industries.